Cement blocks have greater strength than most other building. Besides, they make the construction process faster. With such benefits, most people opt to use them. How do you make cement blocks? Cement blocks can be constructed either using wooden molds or by use of machines. The machines are either operated by hand or manual and automatic cement block making machine.
The machines are meant to make work easier. It is evident that cement is not light. Therefore, manual creation of such block is a hectic and time-consuming process. Cement blocks are made from a mixture of sand, cement, and gravel (2:1:3) making what is otherwise called a concrete block, while others are made of pure cement (cement bricks). In the former case, you’ll need to accurately mix the components in order to get the desired results.
Automated cement block making machines can accurately carry out the process: mixing, molding, curing and cubing without much human labor. However, the exact procedure will depend on the type of machine, and the product standard required. Each standard requires a different way of preparation. In some cases, machines employ the use of hot concrete or hi-tech hardening techniques. The whole process is easier and faster with high-quality automated machines.
Automatic Cement block making machines
There different types of cement block making machines in the market. The types depend on the kind of cement block they manufacture. They differ in terms of physical, mechanical, thermal, and dimensional specifications. Thus giving you cements blocks with different properties.
An automatic cement block making machine is precisely designed to produce cement blocks under automation. Such devices are characterized by;
•A robust construction
•Longer operational life
•Ease of operation
•High precision level
•Little maintenance
You can get these machines based on your needs, i.e., they come in different technical specifications.
The machines have conveyor belts that move the raw materials (sand and gravel) into the storage bins when needed. Cement is store in silo to prevent it from caking due to moisture. When the process begins, the required amounts of raw materials are transferred to the weigh point. The content is then moved to the mixer for blending before the addition of water and other additives.
The properly blended mixture is sent to bucket conveyor then moved to the elevated hopper, from which is forced down into molds in measured amounts. When molds are full, they are compacted. Blocks are then pushed out to a conveyor chain that carries them to a stacker, which will place them in a curing rack.
Are automatic cement brick machine reliable?
The process may vary slightly depending on the machine and the type of cement blocks you want. The whole process, however, requires closer monitoring to get the quality of the bricks. An automated system weighs the material electronically. Besides, the sensors (ultrasonic) detect the amount of water in the raw material and determine the exact amount of water that is needed.
It is possible to customize automatic brick making machines to fit a particular client’s requirement. The numbers of bricks produced per minute vary depending on the size of the machine. A high performing machine can produce 15 bricks per minute.
Advancing technology has seen the building of devices that have the option to change molding size and pattern. Such feature leads to the production of any kind brick.
Automatic machines work faster with much ease, thanks to the constant moving of the conveyor belt. For instance, after one batch is mixed and sent out, another batch enters the mixing chamber. This gives a continuous formation of blocks.
The future of automatic cement block machine
Technology is dynamic, and without a doubt, you expect different shapes and sizes of cement blocks to be developed. In all innovations, the primary goal is to make the construction of structures quicker and lesser expensive. Such bricks must use energy efficient process creates, and the buildings will be stronger and beautiful.
Presently, fully automatic cement block making machines uses fuel or electricity efficiently. With innovations, the machines will be more energy efficient and work faster.
Final thoughts
With automated machines, building and constructions will be faster. Also, blocks produced by such a system will have higher levels of precision, considering that some systems employ the use of laser beams.